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Bulk Order Process

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It is mainly used to showcase Digital R&D Platforms (PLM), Remote Technical Support, or Industrial IoT (IIoT) Data Visualization. It reflects the transformation of traditional engineering design into digital, cloud-based collaboration.Bulk Order Process

Technical Specification & Inquiry

Vehicle Identification: Confirm brand, model, and Gear Ratio. OEM Matching: Provide the OE Part Number for 100% compatibility. Application Profiling: Define primary use to determine the material grade.

Bulk Order Process

Quotation & Supplier Evaluation

Request for Quote (RFQ): Pricing based on MOQ, material (SCM420H/20CrMnTiH), and precision grades.Credential Review: Evaluate ISO certifications, heat treatment, and grinding capabilities.

Engineer Testing Gear Noise

Sampling & Quality Validation

Trial Fitment: Sample testing for Tooth Contact, Backlash, and NVH levels.Technical Auditing: Review material reports, surface hardness (HRC 58-62), and MPI testing.

or service guarantee commitments, symbolizing trust, agreement reach, and the closing of the business process.

Contracting & Payment Terms

Formalizing Agreement: Sign the Proforma Invoice (PI) or Sales Contract, detailing lead times, packaging standards, and warranty terms. Deposit Payment: Pay the initial deposit (typically 30%) to initiate the factory production schedule.

Engineer Inspecting bevel Gears

Production Monitoring & Quality Control (QC)

Process Tracking: Monitor forging, machining, heat treatment, and grinding.Pre-Shipment Inspection (PSI): Verify products via video or third party, ensuring anti-rust and secure packaging.

Shipping Process for Ring and Pinion Sets

Logistics & After-Sales Settlement

Logistics: Manage multi-modal freight and secure the Bill of Lading (B/L).Settlement: Settle the balance upon cargo readiness or document receipt.Warranty: 12-month support, installation feedback, and long-term partnership.

Production Process

Selecting the appropriate alloy steel (such as 20CrMnTi or 8620H) based on load conditions to ensure the gear core has sufficient toughness to absorb shock loads.

Material Selection

We source premium SCM420H (20CrMnTiH) alloy steel, utilizing spectral analysis and ultrasonic flaw detection to guarantee maximum fatigue resistance and superior hardenability from the start.

Demonstrates the collaboration between robotic arms and CNC cutting equipment, reflecting the factory's transition toward Industry 4.0 and intelligent production.

Sawing & Blanking

Our high-precision CNC band sawing ensures minimal tolerances and reduced waste, providing uniform steel billets to guarantee consistent quality throughout the subsequent forging process.

Selecting the appropriate alloy steel (such as 20CrMnTi or 8620H) based on load conditions to ensure the gear core has sufficient toughness to absorb shock loads.

Forging

High-temperature die forging optimizes metal grain flow and creates a denser microstructure, enabling gears to handle massive torque loads for commercial and construction machinery.

To eliminate coarse grains and non-uniform structures (such as banded structures) created during forging, ensuring a homogenous internal microstructure.

Normalizing

Strictly controlled normalizing eliminates internal stresses and refines grain size, ensuring uniform hardness and an ideal foundation for high-precision, subsequent CNC machining.

Demonstrates the precision cutting process of spiral bevel gears, showcasing the high-accuracy machining capabilities of CNC equipment.

Machining

Using Gleason CNC machines, we produce equidistant gears with 0.01mm tolerances. This ensures perfect meshing, significantly reducing NVH for smoother, quieter vehicle operations.

Through processes like carburizing and quenching, the gear surface achieves high hardness to resist friction and wear during long-term operation.

Heat Treatment

Deep-case carburizing creates a hard surface and tough core, ensuring superior wear resistance and impact absorption for a service life of 700,000-800,000 cycles.

Technical Support，Measuring basic dimensions such as length, width, height, hole diameter, and center-to-center distance.

Quality Inspection

Our Gear Measurement Center and Metallographic Lab audit profiles and microstructure, ensuring every unit meets rigorous OEM precision standards through advanced diagnostic testing.

The gear teeth have high precision. Proper packaging prevents collisions during handling, avoiding nicks, dents, or scratches on the tooth profiles.

Packaging & Logistics

With anti-rust treatment and reinforced export-grade packaging, we ensure "zero-damage" delivery across our global network, reaching customers in perfect, factory-new condition.

Consult with Our Drivetrain Experts

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